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UltraCrete Envirobed HA104 Full Pallet x 48 bags

£1,719.00 Ex. VAT - £2,062.80 Inc. VAT

Envirobed HA104 (CD534) is an environmentally friendly alternative to resin-based mortars, manufactured to bed access covers.  Its superior compressive, tensile and flexural strengths make it perfect for use in heavily trafficked or wheel track locations. Envirobed HA104® has been HAPAS Approved since 2005 and conforms to HA104/09, it can be open to traffic after just 1 hour.

Available as an 18kg bag with 2.5l plastic bottle or an 18kg bucket which includes 2 x 8kg bags and 2 x 1l bottles. Full Pallet of 48 bags.

Choose bag or bucket options below.

In stock

Get Orders By Fri 6th. Dec - Tue 10th. Dec Estimated delivery date, click here for info
Next Day Delivery available at checkout
Weight: 984kg
Size: ,
Please see our FAQ’s for more information.

Delivery & Returns Info

Delivery is calculated on size & weight of order, charges displayed when added to basket. Small orders via courier, larger orders via Pallet Network (Click & Collect available call 0330 122 1025 or 01827 794 350). Need further info, click here.

Weight Price Volume
0-13KG£9.00+VAT1 Small Bag / Tub
13.01-25KG £10.00+VAT1 Large Bag / Tub
25.01-50KG £19.00+VAT 2 x Bags / Tubs
50.01-75KG£28.00+VAT 3 x Bags / Tubs
75.01-100KG£36.00+VAT4-5 Bags /Tubs
100.01-249 KG£42.50+VAT 5-9 Bags / Tubs
249.01-750KG£47.50+VAT10 Bags Plus
750.01KG + £50.00+VAT 30 Bags Plus
Full Pallets FOC* £0.0052 Tubs / 56 Bags
Premium Next Day Service+avg. £15 Click here for prices
Scotland Delivery Service Click here for prices
Local Delivery & Click & Collect: ☎️ 0330 122 1025

*Small additional charges may apply to certain parts of Scotland or areas with HGV Restrictions. Next Day delivery + £15 (*exc. apply – Full Pallets £80 on a Next Day Service)

Returns, cancel up to 14 days from date of delivery. Product to be returned in the same condition & packaging. No returns for cementitious & perishable products. You are responsible for returning goods to The Paving Experts. Need further info, click here.

For any advice; technical, product, stock or quantity needed, call our team on 0330 122 1025.

how much do i need?

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Envirobed HA104®: High Performance Mortar

The environmentally friendly alternative to resin-based materials, specifically formulated for the bedding of all access covers. Envirobed HA104® (which is made to the same spec as Envirobed CD534) has been HAPAS Approved since 2005 and conforms to HA104/09. Its superior compressive, tensile and flexural strengths make it ideal for use in heavily trafficked / wheel track locations. It can be open to traffic after just 1 hour.

  • Workability: 15 minutes
  • Set Time: 30 minutes
  • Depth: 10mm -50mm
  • 53N/mm² compressive strength in 3 hours
  • 12N/mm² flexural strength in 3 hours
  • 6.10N/mm² tensile strength in 3 hours
  • No hazardous waste disposal
  • Can be used in wet conditions and in temperatures as low as 1°C
  • Approved for use on the London Underground and Overground
  • Size: 18kg bag with 2.5l plastic bottle and 18kg bucket includes 2 x 8kg bags and 2 x 1l bottles
  • Listing for Full Pallet of 48 bags
  • NBS Plus registered for ease of specification

Technical information

Workability 15 minutes
Setting time 30 minutes
Depth 10mm – 50mm
Compressive strength 44N/mm² in 3 hours
Flexural strength 9.5N/mm² in 3 hours
Tensile strength 5.5N/mm² in 3 hours

How to mix Envirobed HA104

Envirobed can be mixed by a forced action mixer or by drill and paddle.

Mechanical Mixing instructions

  1. Pour contents of polymer liquid bottle into a wide based mixing vessel such as a Gorilla tub, leaving a small amount in bottle.
  2. Add half the bag of UltraCrete Envirobed® CD534 powder and mix with a slow speed forced action mixer (around 300-400rpm) until the powder is absorbed.
  3. Add a further quarter of the powder and mix followed by the remaining powder.

Drill and paddle mixing instructions

We recommend a grout mixing paddle with a slow speed drill and paddle (around 300-400rpm), using a wide based mixing vessel such as a Gorilla tub. Mix for at least 3 minutes. Note: Insufficient mixing will seriously reduce the performance of the product. Do not add water or part mix.

How to apply Envirobed HA104

For a full bed:

  1. Apply the high performance bedding material over a pre- soaked area.
  2. Once mixed, Envirobed® CD534 should be applied to the supporting structure within 4 minutes.
  3. Firm well into position using a float and allowing a 5mm excess thickness.
  4. Place the frame onto the bedding mortar ensuring the frame flange is fully supported. Check that the frame does not overhang the mortar at any point (use suitable lifting equipment when positioning the frame). Care must be taken to prevent voids in the bedding material under the frame.
  5. The frame should then be tamped into place using a string line, to ensure the correct level is obtained.
  6. Any holes within the frame should be in-filled and the flanges of the frame enveloped by a minimum thickness of 10mm with the bedding material.
  7. Exposed surfaces of the bedding material should be float finished, ensuring voids are filled.
  8. Remove loose materials and point the inside surface to a smooth finish.
  9. Once the bedding material has reached its initial set, the backfill material UltraCrete QC10/F or Envirobed® Flowable can be placed.

Damming Mortar:

Place the mortar in the gap on the inside face of the frame and chamber top using a trowel or heel of a gloved hand, taking care to leave no voids to produce a ‘dam’ and pointed smooth finish. Allow to stiffen.

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