UltraCrete Instant Road Repair® 10mm is one of the most trusted permanent cold-lay asphalt repair materials available in the UK — and it's a product that highways and civils contractors consistently come back to because it delivers a compliant, first-time permanent reinstatement with no return visits. HAPAS approved since 2002, this 25kg tub format is the preferred choice for contractors who need a convenient, stackable format that's easy to handle on site and practical across multiple jobs.

Depth range 30–100mm. PSV 65. Stackable tub format. Instantly trafficable once compacted. HAPAS approved since 2002. Satisfactory for use as a PCSM in accordance with Appendix A2.4 of the New Roads and Street Works Act 1999: SROH Fourth Edition, May 2020. NBS Source-registered. UCARS product.

We're a small, family-run business — I'm Cleo, the owner, with over 25 years in the construction industry working with businesses including Tarmac and Instarmac. I work alongside a team of incredibly knowledgeable and caring individuals, and we've supplied UltraCrete products to local authorities, civil contractors and highways teams across the UK. If you need technical support or help with specification, we're always happy to help.

Prefer the bag format? See IRR 10mm 25kg bag. Need the 6mm grade for footways, cycle tracks or car parks? See IRR 6mm tub. Need maximum skid resistance for turning circles or lorry parks? See UltraCrete Tough Patch. Buying a full pallet? See our 52-tub pallet deal with free delivery to England & Wales.

Why Choose the Tub Over the Bag?

The tub and bag contain exactly the same IRR 10mm material — the difference is entirely about how you work on site. Once opened, all material should be used.

Choose the tub if you're a contractor moving between jobs on a major site, need a format that stacks and handles easily, or prefer a rigid container at the point of repair.

Choose the bag if you're completing larger repairs or buying in bulk — bags give better pallet efficiency (56 vs 52 tubs).

What is UltraCrete Instant Road Repair 10mm?

Instant Road Repair 10mm is a HAPAS Approved permanent cold-lay surfacing asphalt concrete for first-time permanent reinstatements in Type 3 and 4 roads and vehicle-trafficked surfaces including drives, minor roads and car parks. It is manufactured with fully graded, high PSV (65) interlocking aggregate and a specially formulated bitumen containing polymers and flexibilisers — giving it an easy-work, easy-compact formula that performs in all weather conditions. Supplied ready to apply directly from the tub — no mixing or heating required.

When used with UltraCrete SCJ Seal and Tack Spray, the repair is permanent and immediately open to motor vehicle traffic once compacted. It also forms part of the UltraCrete HAPAS Approved Ironwork Reinstatement System, and is approved for use on the London Underground and Overground.

10mm vs 6mm — Which Grade Do I Need?

If the repair is shallower than 30mm, IRR 6mm (minimum 15mm) is the correct specification. If you're unsure, call us on 0330 122 1025.

Need Even More Skid Resistance?

For high-stress applications such as turning circles, lorry parks or areas where maximum skid resistance is critical, UltraCrete Tough Patch is the recommended product. It is specifically formulated for surfaces subject to repeated heavy vehicle stress and turning loads. Call us on 0330 122 1025 if you're unsure.

Complete Reinstatement System

• UltraCrete SCJ Seal and Tack Spray — applied to vertical edges and substrate before and between layers
• UltraCrete Instant Road Repair 10mm — the reinstatement material, compacted in layers for depths over 45mm
• UltraCrete Instaband ECO — overbanding sealant if required after compaction

All compaction should be carried out in accordance with Appendix 8 of the SROH 2020.

UltraCrete Approved Manhole Reinstatement System

UltraCrete's PAS and HAPAS approved Ironwork Reinstatement System provides a complete range of high-performance materials for the installation and reinstatement of manholes, access covers and highway ironwork. The system brings together approved bedding mortars, rapid-setting backfill concretes, cold and hot-lay surfacing materials, seal and tack coat and thermoplastic overbanding, providing a complete solution designed for durable, high-performance highway reinstatement. The system has been independently tested and approved through UKAS-accredited laboratories, with products certified by the British Board of Agrément (BBA) and Pavement Testing Services (PTS).

Key Features

• Stackable tub format — easy to handle, store and move around site; preferred by contractors across multiple jobs
• HAPAS approved since 2002 — one of the longest-standing approvals for cold-lay asphalt in the UK
• Instantly trafficable — open to motor vehicles immediately once compacted; no curing wait
• Ready to use — no mixing or heating required; apply direct from the tub
• PSV 65 — high polished stone value aggregate for skid resistance
• Type 3 & 4 road specification — designed for vehicle-trafficked carriageway reinstatements
• Depth range 30–100mm — for deeper repairs and road-grade reinstatements
• Suitable for light rain — IRR is compaction-cured; for heavy or persistent rain, Tough Patch is the better choice as it is water-cured
• Easy-work formula — easier to apply and compact than standard cold-lay materials
• SROH 2020 compliant — satisfactory for use as a PCSM under the New Roads and Street Works Act 1999
• NBS Source-registered — for ease of specification
• UCARS product — part of the UltraCrete Accredited Reinstatement Specification
• London Underground approved — approved for use on London Underground and Overground
• ISO 9001 manufactured — produced in a plant certified to BS EN ISO 9001

For technical support, bulk pricing, or help with specification, contact our team or call 0330 122 1025 — we're a small, family-run business and always happy to help.

UltraCrete Instant Road Repair 10mm Tub FAQs

I'm Cleo, owner of The Paving Experts, with over 25 years in the construction industry working with businesses including Tarmac and Instarmac. I work alongside a small team of incredibly knowledgeable and caring individuals who share the same passion for getting it right. The FAQ answers below come from the questions we're asked every single day.

What is the difference between the tub and the bag?

Both contain 25kg of the same IRR 10mm material and once opened, all material should be used. The tub is preferred by contractors who need a stackable, rigid container that's easy to move around site and between jobs. The bag gives better pallet efficiency (56 vs 52 tubs per pallet) and suits larger single repairs or bulk purchasing.

Can I reseal the tub and use it later?

No — once opened, all material should be used. IRR begins to cure on contact with air, so the tub format is about site handling convenience, not partial use. Plan to use the full contents when you open a tub.

Is Instant Road Repair 10mm a permanent repair?

Yes. When applied correctly — including use of UltraCrete SCJ to seal edges and substrate — IRR 10mm provides a first-time permanent reinstatement. HAPAS approved since 2002 for Type 3 and 4 roads.

What surfaces is IRR 10mm designed for?

Type 3 and 4 roads and vehicle-trafficked surfaces including drives, minor roads and car parks. For footways, footpaths and cycle tracks, IRR 6mm is the correct specification.

How quickly can the area be opened to traffic?

Instantly — once correctly compacted, immediately trafficable for motor vehicles. No curing wait required.

Can I use IRR 10mm in the rain?

IRR 10mm is compaction-cured and can be used in light rain. If heavy or persistent rain is forecast, UltraCrete Tough Patch is the better product — it is water-cured rather than compaction-cured, and is specifically designed for wet conditions.

When should I use Tough Patch instead of IRR 10mm?

UltraCrete Tough Patch is designed for areas requiring maximum skid resistance — turning circles, lorry parks, bus lanes, braking areas — and for use in heavy or persistent rain, as it is water-cured rather than compaction-cured. Call us on 0330 122 1025 if you're unsure.

What is the difference between 10mm and 6mm?

10mm is for Type 3 and 4 roads (minimum 30mm depth). 6mm is for footways, footpaths, cycle tracks, car parks and driveways (minimum 15mm). If your repair is shallower than 30mm, 6mm is the correct specification.

Do I need to use SCJ?

Yes — UltraCrete strongly recommend SCJ Seal and Tack Spray on all vertical edges and substrate, and between layers. It creates a waterproof bond and significantly improves repair longevity.

Why is my IRR firm in the tub?

Apply light pressure to the inner bag within the tub to restore normal consistency. In cold weather, store somewhere warm overnight before use.

What is the shelf life?

6 months from date of manufacture in sealed conditions. Once opened, use all material.

Is a pallet deal available?

Yes — see our 52-tub pallet deal with free standard delivery to England & Wales. Bulk pricing on 39+ tubs — call 0330 122 1025.

For technical support, specification help, or further information, contact our team or call 0330 122 1025.

UltraCrete Instant Road Repair 10mm — Technical Information

Instant Road Repair 10mm includes fully graded, high PSV interlocking aggregate combined with specially formulated bitumen containing polymers and flexibilisers. It forms part of the UltraCrete HAPAS Approved Ironwork Reinstatement System and is satisfactory for use as a PCSM in accordance with Appendix A2.4 of the New Roads and Street Works Act 1999: Specification for the Reinstatement of Openings in Highways (SROH), Third Edition, April 2010.

• Grade: 10mm

• Application: First-time permanent repairs in Type 3 and 4 roads, drives, minor roads and car parks

• Depth range: 30–100mm

• Packaging: 25kg stackable plastic tub — 52 tubs per full pallet

• Coverage: Approximately 1m² at 12–15mm compacted depth, depending on surface regularity

• Set time: Instantly trafficable once compacted — no curing wait

• Ready to use: No mixing or heating required; apply direct from the tub

• Weather conditions: Suitable for light rain (compaction-cured); for heavy or persistent rain use Tough Patch (water-cured)

• Colour: Black

• PSV: 65

• Accreditation: BBA/HAPAS Approved since 2002

• NBS Source-registered for ease of specification

• UCARS product — UltraCrete Accredited Reinstatement Specification

• Approved for use on the London Underground and Overground

• Once opened: Use all material

• Storage: Cool, well-ventilated place

• Shelf life: 6 months in sealed units from date of manufacture

• Quality assurance: Manufactured in a plant certified to BS EN ISO 9001

• PPE: Appropriate PPE required during preparation and application. Wash hands before consuming food. Keep out of reach of children and animals. Dispose of packaging responsibly.

• Download the UltraCrete IRR 10mm technical datasheet (PDF)